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Top 4-Burner Gas Grills with Side Burners: A Comprehensive Guide

Explore the best 4-burner gas grills featuring side burners to enhance your outdoor cooking experience.

13 min read
Nexgrill 4-Burner Gas Grill with Side Burner in Black

In This Article

Enhanced Cooking Versatility

Side burners allow for simultaneous preparation of sauces and side dishes.

Top-Rated Models

Discover leading 4-burner gas grills with side burners.

Maintenance Tips

Learn how to care for your grill to ensure longevity.

Introduction

A 4-burner gas grill with a side burner is one of the most practical setups for backyard cooks who want real flexibility without jumping into a commercial-sized appliance. The four main burners give you enough room to build distinct heat zones for chicken, burgers, vegetables, or a reverse-seared steak, while the side burner adds a separate cooking station for sauces, beans, corn, or a cast-iron skillet. That combination is especially appealing for families who cook outdoors often, because it keeps the main grate focused on the food that benefits most from direct fire.

For many buyers, the appeal is not just cooking power but control. A well-built 4-burner gas grill can preheat quickly, handle weeknight meals efficiently, and still scale up for a Saturday cookout. A side burner also matters more than some shoppers expect: it lets you simmer barbecue sauce without leaving the patio, or sauté onions while the main chamber is occupied. In practice, that can shorten the time between prep and serving and make the whole meal feel more coordinated.

If you are comparing the best 4-burner gas grill with side burner options, the most important question is not simply which one has the highest BTU number. It is which one gives you the right mix of cooking area, heat consistency, build quality, and ease of use for your household. Nexgrill’s outdoor cooking lineup reflects that reality: different grill styles serve different cooks, and the best choice is usually the one that matches how you actually cook, not how often you imagine hosting a crowd. That brand perspective lines up with Nexgrill’s broader focus on accessible, inclusive outdoor cooking for a wide range of users.

4 burners + 1 side station

A strong setup for zone cooking, sauces, and side dishes

Tip: Compare usable cooking space, grate material, and burner layout before comparing BTU alone. Those details influence real cooking performance more than a headline number.

Top 4-Burner Gas Grills with Side Burners

When shoppers ask for the best 4-burner gas grill with side burner, they usually want a balance of size, feature set, and value. In the Nexgrill family, the strongest fit is often the 4-Burner Gas Grill with Side Burner in Black, which is built for cooks who want a straightforward full-size grill with an extra burner for finishing sauces or heating a skillet. If your priority is a generous main cooking surface and a familiar backyard-grill layout, this is the type of model that makes sense for regular family meals and casual entertaining. Another relevant choice is the 4-Burner Propane Gas Grill in Black with Stainless Steel main lid, which leans into a more polished exterior and is appealing to buyers who want a durable-looking, traditional cart-style gas grill with four independent cooking zones. These models sit within Nexgrill’s wider range of gas grills and griddles, which is useful because it lets buyers compare side-burner convenience against other outdoor cooking formats rather than assuming one setup fits every household.

For cooks who value versatility beyond standard grilling, it is worth noting that Nexgrill also offers the Daytona 4-Burner Propane Gas Griddle in Black and the stainless steel Daytona 4-burner flat top griddle grill. Those are not side-burner grills in the classic sense, but they show how a four-zone cooking surface can solve a similar problem: keeping multiple foods moving at once. A side-burner grill gives you a separate pot or pan station; a griddle gives you a flat, continuous hot surface. If your cooking style includes stir-fry, breakfast, fajitas, or smash burgers, a griddle may be more effective than a side burner, even though the grill still deserves a place in the comparison set. The point is to shop by use case, not just by product category.

Model typeBest forWhy it stands out
4-burner gas grill with side burnerEveryday family grilling and sauce workKeeps the main grate free while a separate burner handles pots and pans
Stainless steel 4-burner gas grillShoppers who want a more premium lookOften preferred for its cleaner appearance and durable feel
4-burner griddleFlat-top cooking and meal prep speedBetter for breakfast, vegetables, and mixed dishes than a standard grate

Warning: A side burner is useful only if you will actually use pans, skillets, or sauce pots outdoors. If you mostly grill meat and vegetables on the main grate, a simpler model may deliver better value.

Benefits of Side Burners

The main reason side burners matter is workflow. On a standard grill, the primary cooking surface gets crowded quickly. Once you add corn, foil packets, or a warming tray, there is less room to manage timing. A side burner creates a second task zone so the grill can do more than one job at once. You can simmer barbecue sauce while steaks rest, heat a butter baste for seafood, or keep baked beans warm during a longer cookout. That makes it easier to serve the meal as one coordinated event instead of a string of separate cooking steps.

Side burners also improve temperature control in ways that matter in real use. A sauce that would scorch on the main grates can be handled gently at a lower flame on the side burner. A small saucepan of garlic butter or chili oil can stay hot without forcing you to sacrifice valuable grate space. For weeknight meals, that can be the difference between cooking inside and staying outside with the family. For larger gatherings, it can keep the food pipeline moving while guests are still arriving and the main grill is already occupied.

Another underappreciated benefit is pacing. Grilling is often about timing different foods to finish together, and a side burner helps with that. If the burgers are nearly done but the buns need warming and a pan of onions needs one more minute, the separate burner absorbs that overflow. Nexgrill’s brand voice emphasizes that grilling should feel accessible and communal, and a side burner supports that kind of relaxed hosting because it reduces pressure on the primary cook.

Maintenance and Care

A 4-burner grill with a side burner has more components than a basic two-burner setup, so long-term care matters. The good news is that most maintenance is straightforward if you do it consistently. Start by brushing the grates after cooking while they are still warm, then empty grease trays and check the side burner area for drips or food spillover. Because the side burner is often used with pans, it can collect residue faster than the main grill and should be kept clear so the flame stays even.

For gas performance, inspect burner ports and ignition components regularly. If flame patterns look uneven, the issue is often grease buildup, debris, or a burner port that needs cleaning. It is also smart to keep the cart area tidy so airflow is not blocked. When a grill lives outdoors through humidity, rain, and seasonal changes, covering it after it cools down can help preserve the finish and reduce corrosion. That is especially helpful for buyers comparing black-finish and stainless steel models, since both benefit from protection but can show wear differently over time.

Use this simple routine as a baseline for ownership:

TaskHow oftenWhy it matters
Brush grates while warmAfter most cooksReduces buildup and helps flavor stay clean
Check side burner and portsMonthlySupports even ignition and stable flame
Empty grease management partsAs neededHelps prevent flare-ups and mess
Use a fitted coverWhen not in useProtects finish and interior components

Conclusion

The best 4-burner gas grill with side burner is the one that matches your cooking habits, your space, and how often you host. If you want everyday flexibility, look first at a classic four-burner grill with a dependable side station. If you care more about a cleaner look or a slightly more refined cart design, a stainless steel version may be the better fit. If your meals lean toward breakfast spreads or high-volume flat-top cooking, a griddle can be the smarter alternative, even if it solves the problem a little differently.

In practical terms, side burners are most valuable for cooks who like to manage multiple dishes at once. They reduce crowding, improve timing, and make outdoor cooking feel more seamless. If you are still deciding between two models, compare them side by side below to see which one fits your kitchen-on-the-patio routine best.

Introduction

Once you have weighed two options against each other, the next step is to decide how you actually cook outdoors from one week to the next. That is where the best 4-burner gas grill with side burner stands out. It is not just a larger grill; it is a more complete outdoor cooking station. Four primary burners give you enough flexibility to create direct and indirect zones, while the side burner lets you keep a pot, skillet, or sauce moving without taking up grate space. For many households, that means less juggling and more confidence when dinner is on the line.

This category is especially appealing for backyard cooks who regularly prepare mixed menus. You might have chicken thighs on one side, vegetables in a grill basket on the other, and a pan of garlic butter on the side burner. Or you may be searing steaks while warming baked beans and tortillas at the same time. Nexgrill’s brand philosophy around inclusive, practical outdoor cooking fits this use case well: the goal is not to make grilling complicated, but to make it easier for more people to cook together and enjoy the process.

Top 4-Burner Gas Grills with Side Burners

When comparing top picks, start with the grills that fit everyday family use instead of chasing the biggest number on a spec sheet. The most relevant choice in Nexgrill’s current product lineup is the 4-Burner Gas Grill with Side Burner in Black. It is the clearest match for shoppers who want a traditional propane setup with a dedicated burner off to the side. That arrangement is ideal if you routinely cook sauces, sauté onions, or keep a skillet hot while the main grate handles larger items. A similar option is the 4-Burner Gas Grill in Black with a stainless steel main lid, which will appeal to buyers who want the familiar four-burner format but prefer a more premium-looking finish on the lid and front profile.

If your shopping list includes brand comparison, you will likely also see Weber, Kenmore, and Monument in the same conversation. In the U.S. market, Weber is often associated with strong brand recognition and a polished ownership experience, Kenmore tends to attract value-focused shoppers who still want a recognizable name, and Monument is often considered by buyers who want a feature-rich cart-style grill at a competitive price. The right way to compare them is not by brand reputation alone, but by the details that influence ownership: grate material, side burner location, cart stability, cooking area, and how easy the grill is to clean after a big meal. A lower sticker price can still be a good value if the control layout is intuitive and the build supports the way you cook.

What to compareWhy it mattersPractical buyer note
Burner layoutDetermines heat zones and cooking flexibilityLook for controls you can adjust independently and clearly
Side burner placementAffects skillet and sauce workflowMake sure the burner is easy to reach without crowding the main cook
Cooking areaControls how many foods you can manage at onceChoose based on the number of people you actually cook for

Benefits of Side Burners

A side burner changes the grill from a single-purpose appliance into a small outdoor kitchen. That matters because grilling rarely stops at the grate. Someone needs to melt butter, warm barbecue sauce, boil corn, or sauté peppers. Instead of running back and forth to the indoor stove, the side burner keeps those tasks outside and in sequence with the rest of the meal. The practical effect is less interruption and better timing, which is especially helpful when serving a group.

Side burners also support better menu design. If the main grill is full of protein, the burner can take on the tasks that would otherwise force you to wait. That means you can cook a steak dinner with mushrooms in a pan, or manage a seafood night with a lemon-garlic drizzle and a separate pot of rice or couscous. For hosts, that flexibility can be the difference between feeling rushed and feeling in control. It is a small feature that pays off in a big way when several dishes need to land at the same time.

There is also an efficiency angle. Instead of heating the entire main chamber for a sauce or side dish, you can use the smaller burner and conserve your primary cooking space for food that needs direct heat. That makes the grill feel more organized, and for many cooks it also leads to a more enjoyable rhythm because every task has its own place. If you want a backyard setup that feels welcoming rather than crowded, a side burner is one of the easiest upgrades to justify. That matches Nexgrill’s broader brand message of approachable outdoor cooking for a wide range of users.

Maintenance and Care

Good maintenance is part of the value equation, especially on grills with more moving parts and more surfaces to clean. A four-burner grill with a side burner should be checked regularly for grease buildup, clogged burner ports, and wear around the ignition area. Start with a simple habit: once the grill is cool enough to handle, remove residue from the grates and clear the side burner area so drips and splatter do not harden. For stainless steel surfaces, a gentle wipe with the right cleaner helps preserve the finish. For painted or black finishes, use soft cloths rather than abrasive pads that could leave marks.

The burner system deserves attention because consistent flame is what keeps food cooking evenly. If one burner runs weaker than the others, the cause is often debris or poor cleaning rather than a major mechanical issue. Keeping the interior free of food residue also helps with airflow, which matters for both ignition and heat distribution. During the off-season or extended periods without use, a fitted cover is a smart way to protect the grill from dust, rain, and UV exposure. That simple step often does more for longevity than any accessory you could add later.

For buyers who want a clear maintenance rhythm, this sequence works well in real life:

After each cook:1. Brush grates while warm.2. Empty or inspect the grease tray.3. Wipe the side burner surface.4. Close the lid only after heat drops.Monthly:1. Inspect burner ports.2. Check ignition response.3. Clean around knobs and cart edges.4. Confirm propane connections are secure.

Tip: Clean the side burner as soon as it cools. Sauces and starches are much harder to remove once they bake onto the burner ring or surrounding shelf.

Conclusion

The best 4-burner gas grill with side burner is the one that matches your cooking style, your budget, and how often you entertain. If you want the most balanced setup for family dinners and weekend hosting, a standard four-burner grill with an added side station is the most versatile place to start. If you care more about aesthetics or are comparing value across brands like Weber, Kenmore, and Monument, focus on the practical ownership details: burner maintenance tips, cleaning access, and how comfortably the grill fits your patio workflow.

For many buyers, the side burner becomes the feature they use more often than expected. It gives the cook room to breathe, helps multiple dishes finish together, and makes outdoor cooking feel more complete. If you want to keep going, compare two models side by side below and see which one makes the most sense for the way you actually cook.

Sources

Why Choose Us

Here's what sets us apart

  • Premium grilling experience at accessible pricing

    We position ourselves as delivering high-end outdoor cooking features and performance without premium-brand pricing, emphasizing “Quality Grills. Unbelievable Value.”

  • Wide range of outdoor cooking products for every use case

    We offer gas grills, pellet grills, griddles, smokers, pizza ovens, portable/tabletop grills, electric grills, accessories, and replacement parts — allowing customers to stay within one ecosystem for all outdoor cooking needs.

  • Innovation-focused outdoor cooking with smart technology

    We differentiate ourselves through smart grilling products like the Oakford smart pellet grill, including app-connected cooking controls and modern outdoor cooking technology.

What Our Clients Say

Don't just take our word for it

“I’ve been using the Nexgrill Daytona 4-Burner Gas Griddle for a while now, and I’ve been really happy with it. First off, it’s super sturdy and feels really well-made, like it’s going to last me a long time. The cooking space is awesome—plenty of room for making big meals. So far I’ve cooked pancakes, burgers, bacon and some veggies. The 4 burners make it easy to control the heat in different areas. I love that I can keep one side hotter for searing and leave the other side cooler for things that don’t need as much heat. Plus, it heats evenly, which I was really glad to see. The shelves underneath and on its sides are a nice bonus. I’ve used them to keep things like plates, tools, and ingredients handy while I’m cooking, it’s very convenient. Cleaning it is super simple too. Once it cools down, I just wipe off the cooking surface and let the grease funnel into the trap. It’s quick and easy, and honestly, it barely looks like I even used it. If I had to nitpick, the grease trap can fill up kind of quickly during bigger cooking sessions, but as long as you keep an eye on it, it’s not a big deal. Overall, this griddle has been great. It’s sturdy, easy to use, and makes cooking outside a lot of fun. If you’re into grilling or want something versatile, I think this is a solid choice. Originally posted on influenster.com”

M
martind23_2941
Sturdy, easy to use, and perfect for cooking big m

“took about 2-3 hrs for complete assembly. took about 15-20 minutes to fully heat to 700. used a pan liner and a drip cup liner due to previous issues with those rusting away. this is about the 3-4 grill i have assembled. dont try to do it alone or ask the wife for help with the firebox its awkward. always check the directions 2-3 times before tightening down and dont over tighten the screws. hopeing for 5 years of grilling on this but i havent checked the warrenty yet.”

DT
Dave the Griller
finally got around to building this.bought in 2025

“We just bought this guy and I recommend always buy it assembled, we just use the grill 2 times and really works good; is perfect size and the side burn is very useful plus the caddy attach for spices; the material quality is in medium rate; no too cheap no too expensive I'll be glad if it works for minimum 5 years. Nexgrill could improve with the way, and cleaners to not damage the grates and the burners. I protect the removable pan with heavy duty aluminum foil, when the grease drop I only change the foil. Well I am enjoying my new Nexgrill !!! P.s. always clean the grill after use it....ALWAYS :-)”

KA
Karl A
Nice Grill

“Thank you to Influencer and Nexgrill for sending this to me for free, in exchange for my honest opinion. My 17 year old son put this together for me. It was easy but time consuming, it took about 2 hours. This is great for families, because you can cook a good amount of food in a short time. We did tacos, but it’s also great for breakfast, pancakes, eggs, breakfast burritos. It’s easy to clean if you have the right tools, you’ll need a scraper and metal spatula. Overall I would recommend this flat grill, it’s a great addition to our household. Originally posted on influenster.com”

K
KellyL
Quick and easy cooking

“My old Nexgrill is 25 years old and still looking and performing well! This new one is going on our back patio to partner with the old one in our courtyard. Obviously quality products to last that long. I hope the new one does as well. The only concern I have is that the sides are painted metal rather than stainless like the old one. I hope it doesn’t rust over time. But, We are very happy grillers!”

JS
Judy S
New grill to partner with my old one

“Bought grill 3 years ago stainless grates rusted out had to order new ones to replace Yes, I recommend this product.”

G
GaryS329
Stainless

“I’ve always been a smoker, fryer kind of guy. But recently with my new job keeping me super busy I’ve been cooking on my father in-laws 2 burner grill and it takes so long to cook ribs and chicken. I love just lighting the burners and cooking so I decided to upgrade by buying my own and I got this 5 burner with side burner for veggies , took me maybe 20 minutes to get all the dinner done tonight after I seasoned the grill with an onion. Love it so far, I hope it lasts a long time! It’s beautiful!”

JB
Jason B
Love it so far! My first propane grill I’ve ever bought myself!

“I love your grills. This is a replacement grill for a fully stainless steel one (was suppose to be). We originally bought it for our daughter's new townhouse, but her patio was not "ready" for it. We have kept it for 5 years now. My husband passed, I sold the house and move it, in the original box, with me and just put it together. The”

LG
Lisa G
Replacement

“Purchased a 5 burner with side burner grill probably 7-8 years ago. You can only replace things for so long. Opted on a smaller 4 burner grill this time. Hoping to get lots of use for many years to come.”

BS
Brian S
2nd grill with out

“Easy grill to use & grills well. Last grill lasted a little over 6 years. Had to replace burners twice (just worn out - lots of use). Here is old grill & new grill.”

RE
Russell E
2nd Nexgrill

“I had either recieved or bought a grill from either webber or Charbroil. Both had lasted roughly 5 years each before rusting out. For the price point and the way this grill feels I think this one should last longer. Looks awsome new so hopes are high.”

VA
Victor A
3rd grill so far...

“I’m just setting up my second 5 burner nexgrill!!! My first one was purchased in 2015!! I live in New England and the grill lived outside for 7 1/2 years!! That is an impressive lifespan for a grill in my area! I’ll be a loyal Nexgrill customer for life. Thanks very much. Yes, I recommend this product.”

L
Litch
Robust grill with Longevity to boot

“This grill is good for an economy grill. My 10 year old assembled most of it. I knew that I was getting a budget grill and didn't expect a Cadillac. I bought it mainly because the burners have flame on the left and right, instead of one row on the top. I checked the temperature gauge vs my digital and it runs 50° high, didn't expect it to be right on. The burner tents are higher in the front, making it hotter in the front. I have snips so I'll cut the front to set level. I seasoned the grill with bacon, it leaked from the screw to the drip pan, which was tight. The corners are sharp. I had corner protectors for my smoker and put some on the Nexgrill, hoping to get more life from the cover. Overall it's pretty good for the price.”

DK
Daniel K
Easy to assemble
4.7/ 5
13 reviews

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Why the 720-0925PG Model Number Gets Searched So Often Most grill searches are aspirational. This one usually isn't. If you typed 720-0925PG into a search bar, you are probably standing next to a grill you already own, or looking at a used listing you are about to drive across town to see. Four distinct readers land on this page: the owner who pulled the number off the badge behind the lid, the secondhand buyer who pasted it from a Marketplace photo, the parts hunter whose heat tents have rusted through, and the comparison shopper wondering whether a four-burner Nexgrill is worth it at all. That fragmented intent is exactly why a straight spec recital is useless. Nexgrill does not surface a dedicated 720-0925PG product page today; searching the full catalogue returns the brand's current four-burner gas listings, and the closest present-day match in layout and packaging is the 4-Burner Gas Grill in Black with Stainless Steel Main Lid . BTU figures, grate dimensions, and warranty terms varied across production runs, so treat anything you read online as a starting point and confirm against the manual that shipped with your unit. If you need the exact manual or a part number, the fastest route is a direct request through Nexgrill's contact page with your model number and serial ready. Step 1: Decode the Badge - What '720-0925PG' Tells You Before You Lift the Lid The number is not random. Read it in two halves. The leading 720 is the family prefix Nexgrill uses across a large block of its propane grills. The 0925 cluster identifies the specific configuration. And the PG suffix is the part most people miss: it denotes propane gas, not natural gas. That single detail decides which regulator, hose, and orifice set the grill needs - and it's the most common source of confusion when someone buys a used unit that was previously converted or partially rebuilt. The 4 in the badge family points to a four-burner main cooking array, typically paired with a side burner on this class of cart grill. Before you lift the lid on any used unit, find the rating plate - usually a silver sticker on the back panel or inside the cabinet door - and photograph it. A plate that disagrees with the listing photos is your first red flag. Where the 720-0925PG Actually Sits in Nexgrill's Line-Up Nexgrill has been building outdoor cooking equipment since 1993 and now sells under both Nexgrill and KitchenAid badges, so the catalogue is wide. The 720-0925PG sits in the mainstream four-burner propane tier - the workhorse size for a household that grills two to three times a week and hosts a handful of larger cooks per season. Tier Typical buyer What matters most 2-burner cart Couples, balconies, weeknight cooks Footprint, fast heat-up 4-burner (720-0925PG class) Families, regular hosts Zone control, parts availability Pellet smoker Low-and-slow enthusiasts Temperature stability over hours If you are comparison shopping rather than repairing, the current four-burner gas line and the Oakford 875 Pro Pellet Smoker Grill represent the two most common upgrade paths from this class. Before You Fire It Up: The Three Things You Need in Place A spray bottle of soapy water - roughly one part dish soap to three parts water. This is your leak detector and it costs pennies. A known-good propane tank - not the one that came with a used grill unless you can see the date stamp and it is within certification. Twenty minutes of daylight - do not run these checks at dusk with a phone torch. You need to see bubbles and flame colour clearly. Never leak-test with a flame. The U.S. Consumer Product Safety Commission is explicit that soapy-water testing is the correct method - a lit match near a fitting is how garage fires start. Step 2: Run the Leak Test Before Anything Else Connect the tank, then brush soapy water on every joint in the gas path: the tank valve thread, the regulator-to-hose connection, the hose-to-manifold fitting, and each burner tube inlet. Open the tank valve slowly - a quarter turn, then full. Watch for expanding bubbles. Slow, steady bubbling at the regulator means the diaphragm is tired; bubbling at a threaded joint usually means a missing or hardened O-ring. This step matters more on a used grill than a new one because regulators and hoses age in the weather. A grill that sat uncovered for two winters in a Florida backyard and one stored in a California garage present very different risk profiles, and neither seller is going to mention it in the listing. Step 3: Check the Igniter Spark and Burner Continuity With the lid open and the gas off, press the ignition button and listen for a crisp tick at each collector box. Weak or silent clicks point to a corroded electrode or a cracked ceramic insulator - both replaceable. Then light the burners one at a time and read the flame. You want a blue body with a small orange tip and flame carrying evenly down the length of each tube. Yellow, lazy flames or a burner that lights and then lifts off the ports signals a blocked orifice or a spider nest in the venturi - common on grills stored outdoors. 1 in 4 Roughly one in four used gas grills inspected by experienced buyers needs an igniter or burner tube replaced before the first cook (owner-reported, varies by storage history) Step 4: Inspect Grease Management and Heat Tents Pull the cooking grates and look at the heat tents (the angled metal shields above each burner). Surface rust is normal; rust-through holes are not, because dripping fat will hit the burner directly and flare. Then slide out the grease tray. A tray caked with a season of hardened fat tells you the previous owner never cleaned it, which usually means the cabinet floor has been damp and the cart is softer than it looks. Step 5: The First Cook - What to Watch For in the First 20 Minutes Preheat on high with the lid closed for ten to fifteen minutes, then drop to medium. Watch for a burner that won't hold a low setting, hot spots larger than a burger patty, or a temperature that climbs despite the knob being turned down - all signs of a worn valve. Start with something cheap and forgiving, like chicken thighs, before you commit a $40 ribeye to an untested grill. Which Readers Should Compare Two Grills Side by Side If you are repairing an existing 720-0925PG, run the steps above and you'll know within an hour whether it's worth saving. If you're the secondhand buyer, you're deciding between this grill and something else on the market. And if you're the comparison shopper, you're weighing a four-burner gas cart against a pellet smoker or a griddle entirely. All three of you can put two models head to head below to see which fits your cooking reality:

Oct 18, 202610 min read
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Nexgrill 4-Burner Propane Gas Grill in Black with Stainless Steal main lidGas Grills

Nexgrill 720-0830H Assembly Instructions: Build Order, Tools, and Pitfalls

Before You Open the Box: Space, Helper, and Tools to Line Up The single biggest mistake people make with the 720-0830H is starting the build on a hard driveway with a single screwdriver and a bad attitude. The grill arrives as a flat-pack of steel panels, burner tubes, and several small hardware bags, and the cart frame alone needs room to lay flat while you square it up. Give yourself a 10-foot by 10-foot patch of level ground - a garage floor or a covered patio is ideal - and lay down a moving blanket or a flattened appliance carton. Cardboard protects both your finish and your knees, and it makes dropped screws visible instead of invisible against dark concrete. Line up a Phillips screwdriver, a socket set with an adjustable wrench as backup, a flashlight or headlamp for the cart's interior corners, and a small cup or muffin tin for sorting hardware. If you can recruit a second person for 15 minutes of the build, do it - the firebox lift over the cart rails is the physical failure point of this assembly, and one person balancing a firebox while threading a bolt is how brackets get bent. Plan for a second set of hands even if that person only shows up for that one phase. Tip: Before touching a single bolt, pull the owner's manual and any assembly PDF from the Nexgrill support pages. Models in this long-running 4-burner LP family have shipped in more than one variation, so confirm the cover of your manual matches your carton before you assume a side burner or a specific hardware count. Inventory the Hardware Bags Against Your Manual's Callouts The most reported friction in this build is not difficulty - it's labeling. Manual step callouts might say "use bolt (34)," while the actual bag is printed "34A," and a second bag holds a near-identical bolt one millimeter shorter. If you dump all hardware into one pile, you will guess, and guessing on thin sheet steel is how you cross-thread a weld nut. So do an audit first. Open every bag, empty it into its own labeled cup, and count against the manual's parts list. This typically takes 10 to 15 minutes and routinely saves more than that. Note anything short or damaged immediately - replacement hardware through the Nexgrill contact page is straightforward, but only if you catch it before Step 8. Group by the step number that first calls for that bolt, not by size. Set aside the bolts used for the firebox-to-cart phase in a separate cup - those are the ones you'll reach for while supporting weight. Keep washers and lock washers in their own dishes; mixing them up is a classic mid-build stall. Photograph the sorted layout on your phone so a dropped bag can be re-identified later. The Build Order That Saves an Hour: Cart, Firebox, Then Trim Follow the manual's order, but understand why it's ordered that way so you don't "optimize" yourself into re-work. The practical sequence is: build and square the cart, mount the firebox to the cart rails, then attach the lid, side burner, and shelves. Attaching shelves early looks productive and then makes the cart frame wider and harder to flip or shift while you square it. Phase What you're doing Helper needed? 1. Cart frame Assemble legs, panels, and wheels; keep bolts finger-tight Solo is fine 2. Square and tighten Check diagonals, then final-tighten the frame Solo is fine 3. Firebox lift Set firebox on cart rails and start mounting bolts Two people strongly advised 4. Side burner and lid Bolt burner body and valve, then lid and handle Helper helps with lid 5. Shelves and trim Side shelves, front panel, grease tray, warming rack Solo is fine Warning: Do not flip, tilt, or roll an assembled firebox-to-cart unit by yourself. Weight shifts suddenly once the lid and side burner are on, and the cart legs are the wrong thing to grab when it does. Mounting the Firebox to the Cart Without Scratching the Finish This is the step that separates a clean build from one with two scratches on the front panel. Set the firebox on the cart rails with the control panel facing forward and the valve stems lined up with their cart openings, then get one bolt started on each side before tightening either. Starting all bolts loose and tightening in a cross pattern keeps the firebox from shifting a few millimeters and misaligning the last hole. If the manual calls for spacers or heat shields between the firebox and cart, install them before the bolts - they are nearly impossible to slide in afterward. Check your manual for exact placement. And resist the urge to torque the firebox bolts down hard: steel bolts threaded into thin formed sheet can deform the metal around the hole. Snug, then a quarter turn, is enough. Lid, Side Burner, and Shelves: What Bolts On Before What Counterintuitively, the side burner body and its valve assembly typically bolt to the firebox or cart before the lid goes on - and per your manual, you should validate this against your specific illustrations before proceeding. The reason is access: the lid is heavy, it blocks light and working room over the firebox, and the hinge pins are easier to seat when you can see the back of the hinge bracket. Sequence that works: side burner body, side burner valve and gas line connection, then lid and handle. Hinge pins often need a helper to hold the lid at roughly 45 degrees while you push the pin through. Once the lid is on, check that it closes evenly against the firebox before attaching shelves - a misaligned lid traced back to a loose hinge is a five-minute fix, but only if you catch it before shelving obstructs access. Side shelves go last, and their brackets usually share bolts with the front panel, so finger-tight everything until both are seated. Ready to weigh two builds against each other? If you're deciding between this 4-burner cart grill and a flat-top or pellet alternative, try comparing two products side by side below to see which fits your patio and cooking style.

Oct 18, 20269 min read
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Frequently Asked Questions

Find answers to common questions

Nexgrill offers a variety of gas grills, including standard models, portable options, and premium designs with advanced features. Each is designed to cater to different grilling needs and preferences.

To clean your Nexgrill gas grill, regularly scrape down the grates, empty the grease tray, and wipe down exterior surfaces. Consult your model's manual for specific maintenance instructions and recommended cleaning products.

Nexgrill gas grills are designed to use either propane or natural gas, depending on the model. Ensure you read the specifications to determine the appropriate fuel type for your grill.

Many Nexgrill models can be converted from propane to natural gas with a conversion kit. Check the owner's manual for compatibility and details on the conversion process.

If your Nexgrill gas grill is not lighting, first check the fuel supply, ensure the gas lines are free of obstructions, and verify that the igniter is functioning. Consult the user manual for troubleshooting tips specific to your model.